Operation & Maintenance
Is the grouting pump capable of handling chemical grouts? Will corrosion occur?
Yes, it can. However, the following points must be considered:
- Pump body materials: Stainless steel or plungers/cylinder liners with corrosion-resistant coatings should be selected
- Sealing materials: Fluororubber (FKM) or polytetrafluoroethylene (PTFE) seals must be used to prevent chemical corrosion
- Post-operation cleaning: After construction, the pump body and pipelines must be flushed with clean water to prevent grout solidification and blockage
Is a strong vibration under high-pressure operation normal?
Slight vibrations are normal and result from the plunger's reciprocating motion. However, abnormally severe vibrations may indicate a problem, which might be caused by:
- Unstable foundation or insufficient fixation of the pump: Reinforce the base
- Wear of transmission components (crankshaft, bearings): Check lubrication and worn parts
- Excessive pressure pulsation: Install a pulsation damper (accumulator)
What are the proper maintenance procedures for a grouting pump after shutdown?
- Thorough cleaning: Circulate clean water through the pump body and pipelines until the water discharged is clear
- Drain residual grout: Open the drain valve to prevent residual grout from solidifying
- Lubrication: Apply lubricant to moving parts such as plungers and crankshafts
- Anti-corrosion protection: For long-term shutdown, apply anti-rust oil and cover the equipment with protective shielding
Quality & Customization
Can products be customized to meet special requirements?
Yes. We offer product customization for plunger diameter, stroke, discharge pressure, theoretical flow rate, motor power, appearance, materials, complete system configuration, and related high-pressure pump components.
The price and manufacturing duration of customized products depend on the specific customization requirements.
The price and manufacturing duration of customized products depend on the specific customization requirements.
Do the products comply with relevant industry standards and regulations?
Yes. Juneng has obtained ISO 9001:2015 Quality Management System certification, Coal Mine Safety Certification (MA), CCC certification, Occupational Health & Safety Management System certification, and Environmental Management System certification.
What inspections and procedures are performed before equipment delivery?
Before delivery, all of our equipment, such as grouting pumps, water injection pumps, pressure washers, drilling rigs, etc., is strictly tested in accordance with regulations to ensure compliance with design requirements. In addition, prior to packaging, all main components and accessories are checked for completeness, and all technical documentation is verified.
What quality control measures are implemented during production?
We implemented strict control measures during production, including:
Final inspection and commissioning are carried out by specialized inspectors in accordance with product technical specifications. Each item must pass the inspection and be properly documented before a product qualification certificate is issued.
- Non-conforming raw materials are not stored or used in production.
- Non-conforming parts are not transferred to the next process or stored.
- Non-conforming components are not assembled.
- Non-conforming products are not permitted to leave the factory.
Final inspection and commissioning are carried out by specialized inspectors in accordance with product technical specifications. Each item must pass the inspection and be properly documented before a product qualification certificate is issued.
Construction Applications
What is a high-pressure mud pump used for foundation piling?
A high-pressure mud pump is used in bored cast-in-place piles and jet grouting pile construction. It delivers slurry at high pressure to maintain borehole wall stability.
What is a tunnel curtain grouting system?
A tunnel curtain grouting system is a specialized anti-seepage reinforcement technique. It forms an impermeable, water-blocking layer to protect tunnel lining structures.
How do cement grouting machines help in dam leakage prevention?
Cement grouting machines are commonly used in dam and underground structure anti-seepage and leakage control projects to improve waterproofing performance.
What is a high-pressure grouting pump for tunnel lining injection?
A high-pressure grouting pump is used for post-lining grouting in tunnels to fill voids and prevent settlement.
How to use a high-pressure grouting pump for ground stabilization?
A high-pressure grouting pump can be used in foundation reinforcement, water-stop curtain grouting, and tunnel anti-seepage projects, enabling efficient delivery of cement slurry or chemical grouting materials.
What is the tunnel grouting equipment set used for in metro projects?
In metro construction projects, a tunnel grouting system is used for shield tunnel waterproofing and reinforcement to improve overall structural safety.
How does a jet grouting pump ensure soil stabilization?
Jet grouting pumps enable grout to penetrate soil layers fully, thereby improving foundation bearing capacity and stability.
How does a dual-liquid grouting machine work in tunnel sealing projects?
A dual-liquid grouting machine mixes cement slurry and chemical slurry according to a preset ratio, enabling rapid leakage sealing and anti-seepage treatment. It is commonly used in metro and tunnel engineering projects.
Industrial & Mining Applications
Why use a high-flow water injection pump in coal mines?
High-flow water injection pumps effectively suppress coal dust and prevent explosions, ensuring safe mining operations.
How is a high-pressure water injection pump applied in industrial cleaning?
High-pressure water injection pump is mainly used to clean heat exchangers, boiler tubes, ships, and other industrial equipment, delivering excellent descaling and rust removal performance.
Why use a crawler-type grouting pump station in tunnel construction?
Crawler-type grouting pump stations offer flexible mobility and can perform grouting operations in confined spaces such as tunnels and mines.
How does a high-pressure plunger pump enhance industrial cleaning?
High-pressure plunger pumps provide stable high-pressure output, making them suitable for high-pressure water cleaning and cutting systems.
How does a high-pressure washing pump assist ship maintenance?
High-pressure washing pump effectively remove hull rust and marine biological fouling, reducing drag resistance and improving energy efficiency.
How does a portable water injection pump help pipeline cleaning?
A portable water injection pump features a compact structure and is convenient for cleaning sediment deposits inside urban pipelines.
Oil & Gas Applications
How does a CO₂ injection pump improve oil recovery?
CO₂ injection pumps help maintain reservoir pressure, promote crude oil mobility, and improve oil recovery efficiency efficiency.
Why use a CO₂ injection system in Enhanced Oil Recovery (EOR)?
CO₂ injection systems enhance crude oil fluidity and are a proven solution for increasing oilfield production.
What is an oilfield polymer injection pump used for?
An oilfield polymer injection pump is used in tertiary oil recovery systems to enable chemical injection and improve oil recovery rates.
Drilling Rigs & Equipment
What construction applications are suitable for multi-functional drilling rig?
HDL-308/300/170 multi-functional drilling rig is suitable for:
- Advanced geological exploration drilling
- Horizontal coring
- Tunnel pipe-roof drilling and tunnel construction
- Foundation pit support
- Anchoring works
- Micro-pile construction and related engineering applications
What is the purpose of a rotary jet grouting drill rig in deep foundation work?
A rotary jet grouting drill rig employs high-pressure grout jets to cut and mix soil in situ, and is commonly used for ground improvement, foundation reinforcement, and seepage control.
What is a multi-purpose crawler drilling rig used for foundation projects?
A multi-functional crawler drilling rig can drill, grout, and anchor, enabling efficient execution of a wide range of foundation engineering tasks.
How does a jet grouting drill assist in soil stabilization?
Jet grouting drilling rigs improve soil structure through high-velocity grout injection, enhancing ground strength and preventing settlement.
What power system does the HDL-180D1/C drilling rig use?
This drilling rig uses a full diesel engine drive, free from power supply cable restrictions, allowing flexible movement and operation on construction sites.
How does a crawler-type drilling rig operate in slope protection projects?
Crawler drilling rigs adapt well to complex terrain and are widely used for anchor installation and slope stabilization drilling.
What is a crawler drilling rig used for anchor construction?
Crawler drilling rigs are widely used for anchor cable and anchor rod installation, offering high stability and excellent adaptability to complex terrain.
What are the advantages of an automatic grouting system compared with traditional grouting?
An automatic grouting system offers high production efficiency and large output capacity. It ensures precise batching with good slurry uniformity and requires minimal labor—only 1–2 operators for monitoring. Accurate measurement reduces material costs, and the entire grouting process can be programmatically controlled by the system.
What is a grouting mixer combined with a pump?
A grouting mixer combined with a pump integrates mixing, conveying, and grouting into a single system, significantly reducing labor requirements.